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On Demand

Replacing Settle Plates with Active Air Sampling

The most universally applied method for cleanroom classification is one suggested in 1963 by US Federal Standard 209. In this standard, the number of particles ≥0.5 µm is measured in one cubic foot of air. This count is then used to classify the room (e.g., 1 particle for Class 1; 10 particles for Class 10, etc.). In the same period, scientific publications regarding healthcare facilities suggested that airborne micro-organisms associated with human disease were typically found in the 4–20µm diameter range. This microbial contamination can be detected by settle plates.

Historically, cGMP guidelines highlighted their expectations around microbial continuous process monitoring in A and B grades (FDA guideline_2004 and Annex 1_2008) by referring to settle plates, because no other technology was easily available. Regrettably, settle plates are a non-validatable method. This webinar will discuss current scientific knowledge around active air/automated vs. passive air/settle plate microbial monitoring as part of a routine environmental monitoring procedure.

Key Learning Objectives:

  • Review of current scientific literature influencing microbial cleanroom monitoring
  • Comparison of the effectiveness of settle plates vs. active air sampling
  • How to replace settle plates with active air monitoring; acceptance and validation
  • Microbial active air sampling as it pertains to Quality Risk Management (QRM) and contamination control strategy
Webinar Presented By:
Anna Campanella, PhD
Advisory Team Head, Particle Measuring Systems

Anna holds a Ph.D. in Molecular Medicine and brings extensive expertise in pharmaceutical manufacturing, sterile production, and microbiological quality control. She specializes in contamination monitoring strategies, method validation, and the control of chemical, physical, and microbiological variables in GMP-regulated environments. Her work has supported improvements in cleanroom classification, aseptic processing, and the implementation of science-based contamination control programs. Anna’s knowledge spans QA and QC processes, sterile manufacturing validation, and the microbiological challenges of aseptic operations. She is a recognized expert in developing and applying best practices for maintaining product quality and regulatory compliance in pharmaceutical cleanrooms.

Paola Lazzeri
EMEA Field Application Specialist Sterility Assurance/Microbiology, Particle Measuring Systems

Paola has over 14 years of experience guiding pharmaceutical companies in regulatory compliance and microbiological contamination control. She focuses on applying Quality Risk Management to decontamination strategies, including the validation of cleaning agents and sporicides used in GMP cleanrooms. Paola collaborates closely with Quality, Production, and cross-functional teams to support contamination control across sterile manufacturing environments. She frequently writes technical articles and presents at pharmaceutical conferences worldwide, sharing expertise on cleanroom microbiology, risk assessment, and regulatory best practices. Her work informs science-based approaches to contamination monitoring and control within regulated life sciences industries.

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